Medium frequency induction heating furnace

Medium frequency induction heating furnace

songdao Medium frequency heating furnace can according to different material heating workpiece geometry and process requirement Mainly used for gear axle shaft connecting rod bearings and other precision forging heating;Also used in bar long bar temperature blanking on-line heating etc.

Features

The heating speed is fast the required temperature can be reached in a very short time the oxidation of the metal is greatly reduced the production efficiency is high the oxidative decarburization is less and the cost of the material and the forging die is saved.

 

Detailde


songdao Medium frequency heating furnace can according to different material heating workpiece geometry and process requirement, Mainly used for gear, axle shaft connecting rod, bearings and other precision forging heating;Also used in bar, long bar temperature, blanking, on-line heating etc. 
 Metal materials in the forging extrusion, hot rolling, shear heating and the modulation of metallic materials as a whole, annealing, tempering heat treatment can be done by the medium frequency heating equipment.
Our company has matured design and production experience in the field of fully automatic series medium frequency induction diathermy equipment, has already providing stable and efficient products for many Chinese companies.

Advantage:

Compared with the traditional flame forging process, the medium frequency diathermy furnace has the following obvious advantages:
  1. The heating speed is fast, the required temperature can be reached in a very short time, the oxidation of the metal is greatly reduced, the production efficiency is high, the oxidative decarburization is less, and the cost of the material and the forging die is saved.
  2. Excellent working environment, improve workers' working environment, no pollution, low energy consumption.
  3. Uniform heating, Core  temperature difference is very small, temperature is convenient to control.
  4. It is convenient to change the furnace body to adapt to the different requirements of the overall heating or end heating of the bar.
  5. Ultra-small size, removable, easy to use with any device.
  6. Installation, commissioning and operation are very convenien.
  7. Energy-saving and environmental protection, more uniform and rapid heat transfer, automatic feeding, greatly saving costs.
  8. Induction heating does not produce an open flame, which eliminates the possibility of dangerous events such as fires and explosions, and greatly improves safety.

Equipment composition:

number content Quantity(set) 备注
    1 SCR IF inverterKGPS-750/1        1  
 
    2
GTR Induction heater   Includes water cooled rails
    3 Induction heater bed         1  
    4 Scraper board feeding device and turning device         1  
    5 Pinch roller feeding device         1  
 
     6
Quick discharge device         1  
6.1 Conveyor chain         1  
6.2 Unqualified material sorting device         1  
6.3 Material return device         1  
 
     7
Temperature control system (infrared temperature measurement and control instrument)         1  
7.1 Industrial control LCD         1  
7.3 Programmable Controllers(SIEMENS SIMATIC S7-200)         1  
7.4 Industrial LCD screen         1  
7.5 Double colorimetric infrared thermometer(US Raytek)         1  
7.6 Photoelectric switch(Japan OMRON)         4  
7.7 Control cabinet (including variable frequency drive equipment)         1  
7.8 Operating table         1  
     8 Cooling water system(FSS-250)          1 User-purchased
 
 

Application:

Medium frequency diathermy furnace is mainly used for metal materials in forging, extrusion, hot rolling, heating before shearing, and overall quenching, annealing, tempering, metal through-heating forging, extrusion molding, soldering, etc. Heat treatment.

technical parameter:

Model

 
Input power(50/60HZ) Out power  
Input voltage   (V)  current
(A)
Direct current    (A) Direct voltage   (V) MF voltage  (V) MF frequency   (KHZ) power (KW)
GTR-100 380 160 200 500 750 1-2.5 100
GTR-160 380 256 320 500 750 1-2.5 160
GTR-200 380 320 400 500 750 1-2.5 200
GTR-400 380 640 800 500 750 1-2.5 400
GTR-500 380 800 1000 500 750 1-2.5 500
GTR-800 380 1280 1600 500 750 0.7-1 800
GTR-1200 380 1920 2400 500 750 0.7-1 1200
720 1010 1260 950 1650
GTR-1500 720 1263 1578 950 1200 0.5-1 1500
950 960 1200 1200 1650
GTR-3000 720 1600 2150 500 1200 0.5-1 2000
950 1280 1684 1200 1650
1000 1850 2280 1315 1850 0.3-1 3000
GTR-5000 1000 2130 2660 1315 1850 0.3-1 5000
 
 
 
 
 


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