Ф219—Ф1219 Steel elbow double-layer epoxy powder coating anti-corrosion production line

Ф219—Ф1219 Steel elbow double-layer epoxy powder coating anti-corrosion production line

Ф219—Ф 1 219 Steel elbow double-layer epoxy powder coating anti-corrosion production line

Features

According to the process requirements our company's Ф219-Ф1219 elbow double-layer epoxy powder coating anti-corrosion production line is designed as a conveyor roller with a single-roller rubber wheel as the power unit.

 

Detailde


1, the project content:

Ф219—Ф 1 219 Steel elbow double-layer epoxy powder coating anti-corrosion production line

2, the design basis:

Elbow diameter:      Ф219—Ф 1219
Radius of curvature :       4~6D
Process speed: 3 00mm/min - 10 00mm/min

3, the conveyor roller

     According to the process requirements, our company's Ф219-Ф1219 elbow double-layer epoxy powder coating anti-corrosion production line is designed as a conveyor roller with a single-roller rubber wheel as the power unit. This way, the bottom roller rail can be eliminated, and the conveyor roller is fan-shaped. arrangement. The pitch of each raceway and the angle with the conveying direction can be adjusted. The diameter of the conveying roller can be arbitrarily installed and changed according to the diameter of the pipe during the use to adapt to the elbow. The outer wall of the roller is covered with rubber to make the workpiece travel smoothly without damaging the epoxy powder coating.
    The conveyor roller can realize stepless speed regulation through the frequency converter. The power of each raceway is generated by a shaft-mounted reducer, and different numbers of reducers can be arranged according to the power demand. The raceway runs smoothly and has low noise.

4, the descaling machine:

  This machine is specially designed for shot blasting of the outer wall of the steel pipe elbow to remove the scale on the surface and increase the surface area, increasing the adhesion of the coating.

5, medium frequency power supply heating:

This production line is equipped with a 10 00 KW intermediate frequency heating device. This equipment control part uses specially designed control lines with overvoltage, overcurrent, Pressure limiting / current limiting, phase loss, under voltage, under water pressure and other protection.
  The control line dedicated integrated box is completely isolated from the high pressure area, keeping the control room clean , greatly improving the life of the control circuit board and system reliability. It is preferred to have high-power converter devices from well-known domestic manufacturers. The electrical components are based on the Delixi brand.
Therefore, it has a design safety factor of 100%, which increases the reliability of the entire system. With a large air-cooled copper row, more energy is used for heating than the water-cooled copper row, which increases efficiency and requires no maintenance.
The power supply starts with zero voltage and has no impact. It can be reliably started in the state of no-load, heavy load, etc. It is stable and reliable, has no long fault time and is convenient for maintenance.
Equipped with a set of pure water cooling exchange device, the cooling effect is good, so that the pipelines are not easily Blockage occurs, reducing the failure rate of the intermediate frequency power supply and improving the service life of the equipment.
10 00kw parameters:

Name Parameter Name Parameter
Input voltage 380V Output maximum voltage 780V
Input Current 1700A Output maximum current 2000A
Input frequency 50HZ Output frequency 500HZ~800HZ
 

6, dusting system:

8 gun control center DK type 4 sets:Each apparatus having the above automatic gun 8, a high-pressure spray gun is built, control cabinet 8 controls automatic spray gun voltage, current and gas system. And control 8 venturi powder pump powder supply system.

Each set of the above devices contains a fluidized bed powder supply system. The fluidized bed has the following dimensions: (L×W×H) 800×775×570 (mm) containing 8 venturi powder pumps.
 

7, air compressor and water sprinkler system :

The production line is equipped with a 6- cubic screw air compressor, a 6- cubic air dryer, and a 1.0- cubic gas storage tank for powder spraying equipment (with 3 filters) . The water sprinkler system is open and easy to adjust the roller table.

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