Long steel bar online warming induction forging heating furnace

Long steel bar online warming induction forging heating furnace

Since the induction furnace is heated by electromagnetic induction principle its heat is generated by the work piece itself. This heating method has the characteristics of high heating speed very little oxidation high heating efficiency good process reproducibility and extremely light discoloration of the metal surface.

Features

Depending on the size of the workpiece being processed different sizes of induction furnaces can be configured. Each furnace is designed with a hydraulic quick-connect device that makes furnace replacement faster and easier.

 

Detailde



Main features of induction forging heating furnace

1. heating very fast
Since the induction furnace is heated by electromagnetic induction principle, its heat is generated by the workpiece itself. This heating method has the characteristics of high heating speed, very little oxidation, high heating efficiency, good process reproducibility, and extremely light discoloration of the metal surface. 
2. With high degree of automation
Automatic unattended operation can be achieved and labor productivity can be improved.
3. Uniform heating, temperature control with high precision
Even heating ensures that the temperature difference between the core and the heated workpiece surface is small. Through the temperature control system, the temperature can be precisely controlled to ensure the accuracy of the product.
4. Easy to replace the induction furnace
Depending on the size of the workpiece being processed, different sizes of induction furnaces can be configured. Each furnace is designed with a hydraulic quick-connect device that makes furnace replacement faster, and easier.
5. Equipment protection completed
The whole machine is equipped with water temperature, water pressure, phase loss, over-voltage, over-current, pressure limiting/current limiting, startup over-current, constant current and buffer start-up, which makes the equipment start stable and reliable.
6. Low energy consumption, no pollution
Compared with other heating methods, the heating efficiency is high, which can effectively reduce energy consumption and does not pollute the environment.


Main technical parameters of hot forging induction heating machine KGPS-800KW
 

Specifications of induction heating machine

Model

KGPS-800KW

Input voltage

3ph,380V

Input current

979A

DC current 

1200A

DC Voltage

1000V

IF Voltage 

1200V

IF frequency

3KHZ

IF power 

800KW

Rate temperature 

1250 degree 

Energy consumption

350-360KW.H/T

 

Application of induction forging heating furnace:

1. Hot forming/forging of the standard components and fasteners.
2. Hot forging of the automobile , motorcycle parts and metallic tools .
3. Hot forging of embryo gear parts 
4. Heat distortion of pipes
5. Other forging applications.
6. Suitable for workpiece with various shape .
7. Customized forging production solution. 

 

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